{"id":22088,"date":"2021-06-23T12:48:01","date_gmt":"2021-06-23T07:18:01","guid":{"rendered":"https:\/\/plyinsight.com\/?p=22088"},"modified":"2021-06-24T15:12:35","modified_gmt":"2021-06-24T09:42:35","slug":"sujit-saha","status":"publish","type":"post","link":"https:\/\/plyinsight.com\/hi\/sujit-saha\/","title":{"rendered":"Sujit Saha"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-22091 alignleft\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering.jpg\" alt=\"\" width=\"258\" height=\"259\" srcset=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering.jpg 392w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering-298x300.jpg 298w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering-150x150.jpg 150w\" sizes=\"auto, (max-width: 258px) 100vw, 258px\" \/><strong>B S Engineering Pvt Ltd (BS)<\/strong><\/p>\n<hr \/>\n<p><strong>Founded by late Shri Dinesh Chandra Saha in 1953 when the plywood industry was at its beginning stage. The company progressed aggressively towards a global presence in the leadership of his son Sri Bilai Saha, now the company is in the hands of dynamic and energetic younger generation of Mr Sanjoy, Sankarsan and Sujit Saha. The company is manufacturer and exporter of plywood, Bamboo processing and Coir board machineries.<\/strong><\/p>\n<hr \/>\n<hr \/>\n<p><span style=\"color: #800000;\"><strong>How much is our Dryer Energy Efficient?<\/strong><\/span><br \/>\nVeneer drying in Plywood Industry in India \u2013 in particular Core Veneer drying presently and in previous years also stuck up to the concept of 3 to 4 Line Roller conveyor used as feeding layers of Core Veneer, Drying by blowing Air through heating (Steam \/ Oil ) Coils by Axial flow Blowers &amp; hot Air passes through Jet Boxes \u2013 hence dried the green veneer to required drying .<\/p>\n<p>We can hence forth consider it as Drying System and explain it by dividing the entire process into following parts to get maximum efficiency.<\/p>\n<p>Efficiency of Jet Ventilated Roller Veneer Dryer as we called the dryers in Plywood Industry basically depends on Size \/ Length of Dryer and more the length better the drying efficiency, depending on the Quality of the Conveyor system performs \u2013 As conveyor system efficiency depends on Heavy Rollers and flawless Jet Box Design helps in uninterrupted flow of veneer from feeding conveyor to discharge Table or Conveyor \u2013 Here Industry can adopt <strong>Single Point Collection Discharge system<\/strong> of all 3 or 4 layer\/line veneer into a single level \u2013 easy for workers to collect .<\/p>\n<p><strong>Efficiency in Drying of Core Veneer is a optimum use of heat \/ Consumption Steam from Steam Boiler or consumption of of Kcal from Thermic Fluid Heater &#8211; matched with required Air Velocity (Air Velocity in Cubic Feet Per Minute called as = CFM)<\/strong> . By only reducing Blower Motor Power &amp; increasing the Heat value have no use as it will not increase the drying quantity &#8212; We must understand that more heat consumption by providing more Coil is no solution as it will consume more boiler fuels but not produce equivalent quantity of dry Core Veneer \u2013 unless Blower capacity Matched with Coil . Besides Section wise Heat distribution should match as per the required temperature graph \u2013 Low \u2013 to High to \u2013 Low before entering Cooling Zone for better drying quality .<\/p>\n<p>Maintaining efficient drying needs Good Insulation all Around the Dryer body which is better as we maintain even at present increasing cost situations of raw-materials. <strong>1mm wall Thickness of Dryer<\/strong> \u2013 helps in preserving the Heat inside the Dryer , indirectly saves costly boiler fuel , maintain Section wise Dryer Temperature , increase productivity.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-22093 aligncenter\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.-Engineering.jpg\" alt=\"\" width=\"737\" height=\"254\" srcset=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.-Engineering.jpg 737w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.-Engineering-300x103.jpg 300w\" sizes=\"auto, (max-width: 737px) 100vw, 737px\" \/><\/p>\n<p>Besides above , many Advance Features also introduced in last 5 years to make Drying System more Efficient from the point of view of both Energy ( Electrical &amp; Heat ) Consumption \u2026. By introducing <strong>Firstly<\/strong> &#8211; Dryer conveyor Speed Automatic Up-Down based on Temperature Rise &amp; Fall by help of PLC &#8211; HMI. <strong>Secondly<\/strong> \u2013 replacing the old Moisture discharge system by replacing the Open type Dampers \u2013 by introducing Moisture discharge System with Automatic Damper Opening for moisture release only \u2013 Hold\/saves Hot Air to go out \u2026indirectly maintain Dryer Section Temperature for better quality &amp; quantitative drying of Core Veneer.<\/p>\n<p>Third &amp; most important development is <strong>All 3 or 4 Deck \/ Layer of Conveyor Speed to be controlled separately as per Veneer Thickness &amp; Specification as their required speed<\/strong> \u2013 means we can dry Safeda Veneer in 1 or 2 deck and Popler in one deck &amp; Falli veneer in another deck and all different materials with different initial green moisture needs separate speed to dry and also with auto speed up-down as per temperature \u2026. Helps the factory management in keeping Dry Core veneer inventory as low as possible and can change drying sequence as and when required.<\/p>\n<p><span style=\"color: #800000;\"><strong>How much maintenance is required?<\/strong><\/span><br \/>\nDue to its continuous movement, special care is given on by providing Heavy 4\u201d ID Rollers for veneer conveyor. Due to its 4\u2033 dia it does not succumb to the pressure of core thus less prone for bending. Composite Bush (Carbon &amp; Teflon) mounted on the roller shaft gives longer life of rollers and smooth flawless functioning of conveyor helps no jamming of veneers also minimizes the maintenance of these bush along with saving the life of Shaft. We provide bearing on the feeding conveyor of the dryer for smooth movement.<\/p>\n<p><strong><span style=\"color: #800000;\">Experience in Pendemic period.<\/span><\/strong><br \/>\nFinancial Year 2020-21 being the Pandemic Year surprisingly was a good year as every Industry &amp; People involved there from top management to the lowest level of work force responded enthusiastically after unlock -1. Every unit had overworked to fulfill the demand. The phenomena continued till March 21, until the second wave hit our country. Continuous soaring prices of steel due to international demands has forced to put on hold the expansion plans of many existing and new entrepreneurs.<\/p>\n<hr \/>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-22095 aligncenter\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/Pneumatic-Glue-Spreader.jpg\" alt=\"\" width=\"571\" height=\"266\" srcset=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/Pneumatic-Glue-Spreader.jpg 629w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/Pneumatic-Glue-Spreader-300x140.jpg 300w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/Pneumatic-Glue-Spreader-18x8.jpg 18w\" sizes=\"auto, (max-width: 571px) 100vw, 571px\" \/><\/p>\n<hr \/>\n<p>Mortality rate during the second wave of covid has also stunning effect on the businesses particularly migrant workforce was affected very much due to covid fear.<\/p>\n<p>Although fear of Pendemic is still prevailing and it will take some time to settle down unless majority of peoples get vaccinated and based on that we are hopeful that Indian businesses will certainly bounce back, may be by October \u2013 December 3rd Quarter of Financial Year 2021-22 .<\/p>\n<p><span style=\"color: #800000;\"><strong>Your expectations in the coming days.<\/strong><\/span><br \/>\n<strong><span style=\"color: #800000;\">Plywood market has seen tremendous growth in recent years. Brighter side is that, manufacturers have shown deep interest in making quality products by adopting new Production Method of Plywood<\/span><\/strong>. Continuous shortage of skilled hands will further encourage the entrepreneurs to invest on machineries advancements\/ automation of part by part manufacturing process. All Machinery manufacturers should get them prepared to tap the market with New &amp; Technically Advanced Machines as per Industries requirements, which will surely help everyone in making hassle free quality products.<\/p>\n<hr \/>\n<hr \/>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-22098 aligncenter\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering-Machinery-Pvt-Ltd.jpg\" alt=\"\" width=\"567\" height=\"389\" srcset=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering-Machinery-Pvt-Ltd.jpg 705w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering-Machinery-Pvt-Ltd-300x206.jpg 300w, https:\/\/plyinsight.com\/wp-content\/uploads\/2021\/06\/B.S.Engineering-Machinery-Pvt-Ltd-18x12.jpg 18w\" sizes=\"auto, (max-width: 567px) 100vw, 567px\" \/><\/p>\n<hr \/>\n<p>\u092d\u093e\u0930\u0924 \u092e\u0947\u0902 \u0915\u094b\u0930 \u091d\u0941\u0916\u093e\u0928\u0947 \u0915\u0940 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