{"id":27475,"date":"2022-04-08T13:53:41","date_gmt":"2022-04-08T08:23:41","guid":{"rendered":"https:\/\/plyinsight.com\/?p=27475"},"modified":"2022-04-12T13:22:29","modified_gmt":"2022-04-12T07:52:29","slug":"time-to-standardise-glue-mix-charts-across-all-forms-of-plywood-hot-pressing-in-india","status":"publish","type":"post","link":"https:\/\/plyinsight.com\/hi\/time-to-standardise-glue-mix-charts-across-all-forms-of-plywood-hot-pressing-in-india\/","title":{"rendered":"Time to standardise Glue-Mix Charts across all forms of plywood hot-pressing in India"},"content":{"rendered":"<p><em><strong>Moving towards defect-free plywood manufacturing in India<\/strong><\/em><\/p>\n<p>Post Covid19, the Indian plywood manufacturing sector is facing disturbances in quality timber, consistency in technical inputs on the floor, and random decisions by semi-experienced technical personnel. Such situations create a lot of pressure on the managements to reduce rejects, improve cost efficiency, and improve product quality in all parameters of market acceptance.<\/p>\n<p>Today, some of the prime concerns facing our plywood manufacturing system are:<\/p>\n<ul>\n<li>Lack of consistency in day-to-day processes, especially glue-mixing.<\/li>\n<li>Continuous daily tinkering of glue mixing and processing parameters.<\/li>\n<li>Semi-experienced floor personnel trying out different things based on peer-discussions &amp; hear-say, leading to wastage of time, energy, resources and faith in the &#8216;system&#8217;.<\/li>\n<li>Lack of consistency in resin-making and standardisation due to random knowledge and &#8216;googled&#8217; updates.<\/li>\n<li>All these leading to higher rejects \/ lower-grade sheets.<\/li>\n<\/ul>\n<p>A lot of time, effort, and money is wasted by manufacturers in trying out different things (tinkering\/jugaad) and by bringing various &#8216;experienced consultants&#8217; on to the floor. Temporary solutions may be obtained. Yet, there seems to be no consistency and standardised system-implementation attempted by most smaller factories resulting in further strains in their day-to-day functioning.<\/p>\n<p>As India is attaining increased presence in the global market in many sectors post-Covid19 and due to recent geo-political dynamics, including a much better export outlook for our plywood sector too, it is high time we think of &amp; implement standard resin-making &amp; glue-mixing parameters to create defect-free, globally price competitive products, in addition to our own lucrative domestic market.<\/p>\n<p><span style=\"color: #800000;\"><strong>Future Focus<\/strong><\/span><br \/>\nIn such circumstances and opportunities, our industry&#8217;s primary focus should be:<\/p>\n<ul>\n<li>Increasing dryer output by moving into 15 \u00b1 3% Moisture Content (MC) in core veneers.<\/li>\n<li>Removing all old thought-processes and prejudices by switching toward high extender (maida\/flour) usage.<\/li>\n<li>Embracing new resin-making techniques and practices to improve bonding in all forms &amp; types of core veneers used in plywood manufacturing.<\/li>\n<li>Implementing a single standard glue-mixing for all types of resins across all weather conditions.<\/li>\n<li>Removing unnecessary additives &amp; chemicals with unique claims, from the &#8216;system&#8217; \u2013 such asviscosity enhancers, tackifiers, material replacements etc.<\/li>\n<\/ul>\n<p>We must understand that standard parameters can never be achieved if we go for &#8216;adjustment&#8217; chemicals &amp; additives. Science does not work that way, whatever explanations we may cook-up for such temporary actions.<\/p>\n<p>If we have the appropriate catalysts and buffer chemicals during manufacturing of resins, commercial grade resin too does not need a hardener for complete curing. Though hot pressing without hardener is being practiced in some of the units now, the current practice (mainly due to the fear of pre-cure) does not ensure complete curing of the resin and its wet strength properties post production.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<p style=\"text-align: center;\"><span style=\"color: #800000;\"><strong>\u092d\u093e\u0930\u0924 \u092e\u0947\u0902 \u0938\u092d\u0940 \u092a\u094d\u0930\u0915\u093e\u0930 \u0915\u0947 \u0939\u0949\u091f \u092a\u094d\u0930\u0947\u0938\u093f\u0902\u0917 \u092a\u094d\u0932\u093e\u0908\u0935\u0941\u0921 \u092a\u0930 \u0917\u094d\u0932\u0942 \u092e\u093f\u0915\u094d\u0938 \u091a\u093e\u0930\u094d\u091f \u0915\u094b \u092e\u093e\u0928\u0915\u0940\u0915\u0943\u0924 \u0915\u0930\u0928\u0947 \u0915\u093e \u0938\u092e\u092f \u0906 \u0917\u092f\u093e \u0939\u0948<\/strong><\/span><\/p>\n<hr \/>\n<p><strong><em>\u092d\u093e\u0930\u0924 \u092e\u0947\u0902 \u0926\u094b\u0937 \u092e\u0941\u0915\u094d\u0924 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\u0915\u0940 \u0926\u093f\u0915\u094d\u0915\u0924\u094b\u0902 \u0915\u093e \u0938\u093e\u092e\u0928\u093e \u0915\u0930 \u0930\u0939\u093e \u0939\u0948\u0964 \u0910\u0938\u0940 \u0938\u094d\u0925\u093f\u0924\u093f\u092f\u093e\u0902 \u092a\u094d\u0930\u092c\u0902\u0927\u0928 \u092a\u0930 \u0930\u093f\u091c\u0947\u0915\u094d\u0938\u0928 \u0915\u094b \u0915\u092e \u0915\u0930\u0928\u0947, \u0932\u093e\u092d\u092a\u094d\u0930\u0926\u0924\u093e \u092e\u0947\u0902 \u0938\u0941\u0927\u093e\u0930 \u0915\u0930\u0928\u0947 \u0914\u0930 \u092c\u093e\u091c\u093e\u0930 \u0938\u094d\u0935\u0940\u0915\u0943\u0924\u093f \u0915\u0947 \u0938\u092d\u0940 \u092e\u093e\u0928\u0915\u094b\u0902 \u092e\u0947\u0902 \u0909\u0924\u094d\u092a\u093e\u0926 \u0915\u0940 \u0917\u0941\u0923\u0935\u0924\u094d\u0924\u093e \u092e\u0947\u0902 \u0938\u0941\u0927\u093e\u0930 \u0915\u0930\u0928\u0947 \u0915\u0947 \u0932\u093f\u090f, \u092c\u0939\u0941\u0924 \u0926\u092c\u093e\u0935 \u092c\u0928\u093e\u0924\u0940 \u0939\u0948\u0902\u0964<\/p>\n<p>\u0906\u091c, \u0939\u092e\u093e\u0930\u0940 \u092a\u094d\u0932\u093e\u0908\u0935\u0941\u0921 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u092a\u094d\u0930\u0923\u093e\u0932\u0940 \u0915\u0947 \u0938\u093e\u092e\u0928\u0947 \u0915\u0941\u091b \u092e\u0941\u0916\u094d\u092f \u091a\u093f\u0902\u0924\u093e\u090f\u0901 \u0939\u0948\u0902\u0903<\/p>\n<ul>\n<li>\u0926\u0948\u0928\u093f\u0915 \u092a\u094d\u0930\u0915\u094d\u0930\u093f\u092f\u093e\u0913\u0902 \u092e\u0947\u0902 \u0938\u094d\u0925\u093f\u0930\u0924\u093e \u0914\u0930 \u0928\u093f\u0930\u0942\u0924\u094d\u0924\u0930\u0924\u093e \u0915\u0940 \u0915\u092e\u0940, \u0935\u093f\u0936\u0947\u0937 \u0930\u0942\u092a \u0938\u0947 \u0917\u094d\u0932\u0942 \u0915\u0947 \u092e\u093f\u0936\u094d\u0930\u0923 \u092e\u0947\u0902\u0964<\/li>\n<li>\u092a\u094d\u0930\u094b\u0938\u0947\u0938\u093f\u0902\u0917 \u092e\u093e\u092a\u0926\u0902\u0921\u094b\u0902 \u0914\u0930 \u0917\u094d\u0932\u0942 \u092e\u093f\u0936\u094d\u0930\u0923 \u092e\u0947\u0902 \u0928\u093f\u0930\u0902\u0924\u0930 \u0926\u0948\u0928\u093f\u0915 \u092b\u0947\u0930\u092c\u0926\u0932 \u0939\u094b\u0924\u0947 \u0930\u0939\u0928\u093e<\/li>\n<li>\u0905\u0930\u094d\u0927-\u0905\u0928\u0941\u092d\u0935\u0940 \u092b\u094d\u0932\u094b\u0930 \u0938\u094d\u091f\u093e\u092b \u0938\u0939\u0915\u0930\u094d\u092e\u093f\u092f\u094b\u0902 \u0938\u0947 \u091a\u0930\u094d\u091a\u093e \u0914\u0930 \u0930\u093e\u092f \u0915\u0947 \u0906\u0927\u093e\u0930 \u092a\u0930 \u0935\u093f\u092d\u093f\u0928\u094d\u0928 \u0928\u0908 \u091a\u0940\u091c\u094b\u0902 \u0915\u094b \u0905\u092a\u0928\u093e\u0928\u0947 \u0915\u0940 \u0915\u094b\u0936\u093f\u0936 \u0915\u0930\u0924\u0947 \u0939\u0948, \u091c\u093f\u0938\u0938\u0947 \u0936\u094d\u0938\u093f\u0938\u094d\u091f\u092e\u0936\u094d \u092e\u0947\u0902 \u0938\u092e\u092f, \u090a\u0930\u094d\u091c\u093e, \u0938\u0902\u0938\u093e\u0927\u0928 \u0914\u0930 \u0935\u093f\u0936\u094d\u0935\u093e\u0938 \u0915\u0940 \u092c\u0930\u094d\u092c\u093e\u0926\u0940 \u0939\u094b\u0924\u0940 \u0939\u0948\u0964<\/li>\n<li>\u092f\u093e\u0926\u0943\u091a\u094d\u091b\u093f\u0915 \u091c\u094d\u091e\u093e\u0928 \u0914\u0930 \u2018\u2018\u0917\u0942\u0917\u0932\u2019\u2019 \u0905\u092a\u0921\u0947\u091f \u0915\u0947 \u0915\u093e\u0930\u0923 \u0917\u094d\u0932\u0942 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u0914\u0930 \u092e\u093e\u0928\u0915\u0940\u0915\u0930\u0923 \u092e\u0947\u0902 \u0938\u094d\u0925\u093f\u0930\u0924\u093e \u0915\u093e \u0905\u092d\u093e\u0935\u0964<\/li>\n<li>\u0907\u0928 \u0938\u092c\u0938\u0947 \u0905\u0927\u093f\u0915 \u0930\u093f\u091c\u0947\u0915\u094d\u0938\u0928\/\u0928\u093f\u092e\u094d\u0928 \u0917\u0941\u0923\u0935\u0924\u094d\u0924\u093e \u0935\u093e\u0932\u0940 \u0936\u0940\u091f \u092c\u095d \u091c\u093e\u0924\u0940 \u0939\u0948\u0964<\/li>\n<\/ul>\n<p>\u0928\u093f\u0930\u094d\u092e\u093e\u0924\u093e \u0935\u093f\u092d\u093f\u0928\u094d\u0928 \u091a\u0940\u091c\u094b\u0902 \u092e\u0947\u0902 \u092b\u0947\u0932\u092c\u0926\u0932 \u0915\u0940 \u0915\u094b\u0936\u093f\u0936 \u092e\u0947\u0902 \u092c\u0939\u0941\u0924 \u0938\u092e\u092f, \u092a\u094d\u0930\u092f\u093e\u0938 \u0914\u0930 \u092a\u0948\u0938\u093e \u092c\u0930\u094d\u092c\u093e\u0926 \u0915\u0930\u0924\u0947 \u0939\u0948\u0902 \u0914\u0930 \u0935\u093f\u092d\u093f\u0928\u094d\u0928 \u2018\u0905\u0928\u0941\u092d\u0935\u0940 \u0938\u0932\u093e\u0939\u0915\u093e\u0930\u094b\u0902\u2019 \u0915\u0940 \u0930\u093e\u092f \u0932\u0947\u0924\u0947 \u0939\u0948\u0902\u0964 \u0905\u0938\u094d\u0925\u093e\u092f\u0940 \u0938\u092e\u093e\u0927\u093e\u0928 \u0924\u094b \u092a\u094d\u0930\u093e\u092a\u094d\u0924 \u0915\u093f\u092f\u093e \u091c\u093e \u0938\u0915\u0924\u093e \u0939\u0948\u0964 \u0939\u093e\u0932\u093e\u0902\u0915\u093f, \u0910\u0938\u093e \u0932\u0917\u0924\u093e \u0939\u0948 \u0915\u093f \u0905\u0927\u093f\u0915\u093e\u0902\u0936 \u091b\u094b\u091f\u0947 \u0915\u093e\u0930\u0916\u093e\u0928\u0947 \u092a\u094d\u0930\u0923\u093e\u0932\u0940 \u0915\u0940 \u0938\u094d\u0925\u093f\u0930\u0924\u093e \u0914\u0930 \u092e\u093e\u0928\u0915\u0940\u0915\u0930\u0923 \u0915\u094b \u0932\u093e\u0917\u0942 \u0915\u0930\u0928\u0947 \u0915\u093e \u092a\u094d\u0930\u092f\u093e\u0938 \u0928\u0939\u0940\u0902 \u0915\u0930\u0924\u0947 \u0939\u0948\u0902, \u091c\u093f\u0938\u0938\u0947 \u0909\u0928\u0915\u0947 \u0926\u0948\u0928\u093f\u0915 \u0938\u0902\u091a\u093e\u0932\u0928 \u092a\u0930 \u0905\u0927\u093f\u0915 \u0926\u092c\u093e\u0935 \u092a\u095c\u0924\u093e \u0939\u0948\u0964<\/p>\n<p>\u091c\u0948\u0938\u093e \u0915\u093f \u092d\u093e\u0930\u0924 \u0915\u0908 \u0915\u094d\u0937\u0947\u0924\u094d\u0930\u094b\u0902 \u092e\u0947\u0902 \u0915\u094b\u0935\u093f\u0926 -19 \u0915\u0947 \u092c\u093e\u0926 \u0905\u0927\u093f\u0915 \u0935\u0948\u0936\u094d\u0935\u093f\u0915 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\u092a\u0948\u0930\u093e\u092e\u0940\u091f\u0930 \u0915\u0947 \u092c\u093e\u0930\u0947 \u092e\u0947\u0902 \u0938\u094b\u091a\u0947 \u0914\u0930 \u0907\u0938\u0947 \u0932\u093e\u0917\u0942 \u0915\u0930\u0947\u0902\u0964 \u0914\u0930 \u0939\u092e\u093e\u0930\u0947 \u0906\u0915\u0930\u094d\u0937\u0915 \u0918\u0930\u0947\u0932\u0942 \u092c\u093e\u091c\u093e\u0930 \u0915\u0947 \u0905\u0932\u093e\u0935\u093e, \u0926\u094b\u0937\u094b\u0902 \u0915\u0947 \u092c\u093f\u0928\u093e \u0914\u0930 \u0935\u0948\u0936\u094d\u0935\u093f\u0915 \u0915\u0940\u092e\u0924\u094b\u0902 \u0915\u0947 \u0938\u093e\u0925 \u092a\u094d\u0930\u0924\u093f\u0938\u094d\u092a\u0930\u094d\u0927\u0940 \u0909\u0924\u094d\u092a\u093e\u0926\u094b\u0902 \u0915\u094b \u092c\u0928\u093e\u0928\u0947 \u0915\u0940 \u0915\u094b\u0936\u093f\u0938 \u0915\u0930\u0947\u0964<\/p>\n<p><strong><span style=\"color: #800000;\">\u092d\u0935\u093f\u0937\u094d\u092f \u092a\u0930 \u0928\u091c\u0930<\/span><\/strong><\/p>\n<p>\u0910\u0938\u0940 \u092a\u0930\u093f\u0938\u094d\u0925\u093f\u0924\u093f\u092f\u094b\u0902 \u0914\u0930 \u0905\u0935\u0938\u0930\u094b\u0902 \u092e\u0947\u0902, \u0939\u092e\u093e\u0930\u0947 \u0909\u0926\u094d\u092f\u094b\u0917 \u0915\u093e \u092a\u094d\u0930\u093e\u0925\u092e\u093f\u0915 \u092b\u094b\u0915\u0938 \u0939\u094b\u0928\u093e \u091a\u093e\u0939\u093f\u090f\u0903<\/p>\n<ul>\n<li>\u0915\u094b\u0930 \u0935\u093f\u0928\u093f\u092f\u0930 \u0915\u094b 15 \u00b1 3% \u092e\u094b\u0938\u094d\u091a\u0930 (MC) \u092a\u0930 \u0938\u094d\u0925\u093e\u0928\u093e\u0902\u0924\u0930\u093f\u0924 \u0915\u0930\u0915\u0947 \u0921\u094d\u0930\u093e\u092f\u0930 \u0909\u0924\u094d\u092a\u093e\u0926\u0928 \u092e\u0947\u0902 \u0935\u0943\u0926\u094d\u0927\u093f \u0915\u0930\u0947\u0902\u0964<\/li>\n<li>\u0905\u092a\u0928\u0947 \u0938\u092e\u0938\u094d\u0924 \u092a\u0942\u0930\u094d\u0935\u093e\u0917\u094d\u0930\u0939\u094b \u0914\u0930 \u0935\u093f\u091a\u093e\u0930\u094b \u0938\u0947 \u092e\u0941\u0915\u094d\u0924 \u0939\u094b\u0924\u0947 \u0939\u0941\u090f \u0905\u0927\u093f\u0915 Extender (\u0906\u091f\u093e\/\u092e\u0948\u0926\u093e) \u0915\u093e \u0909\u092a\u092f\u094b\u0917 \u0915\u0930\u0947\u0902<\/li>\n<li>\u092a\u094d\u0932\u093e\u0908\u0935\u0941\u0921 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u092e\u0947\u0902 \u0909\u092a\u092f\u094b\u0917 \u0915\u093f\u090f \u091c\u093e\u0928\u0947 \u0935\u093e\u0932\u0947 \u0938\u092d\u0940 \u0906\u0915\u093e\u0930 \u0914\u0930 \u092a\u094d\u0930\u0915\u093e\u0930 \u0915\u0947 \u0915\u094b\u0930 \u0935\u093f\u0928\u093f\u092f\u0930 \u092e\u0947\u0902 \u092c\u0949\u0928\u094d\u0921\u093f\u0902\u0917 \u092e\u0947\u0902 \u0938\u0941\u0927\u093e\u0930 \u0915\u0947 \u0932\u093f\u090f \u0928\u0908 \u0930\u093e\u0932 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u0924\u0915\u0928\u0940\u0915\u094b\u0902 \u0914\u0930 \u092a\u094d\u0930\u0925\u093e\u0913\u0902 \u0915\u094b \u0905\u092a\u0928\u093e\u090f\u0902\u0964<\/li>\n<li>\u0938\u092d\u0940 \u092e\u094c\u0938\u092e \u0938\u094d\u0925\u093f\u0924\u093f\u092f\u094b\u0902 \u092e\u0947\u0902 \u0938\u092d\u0940 \u092a\u094d\u0930\u0915\u093e\u0930 \u0915\u0947 \u0930\u0947\u091c\u093f\u0928 \u0915\u0947 \u0932\u093f\u090f \u090f\u0915\u0932 \u092e\u093e\u0928\u0915 \u0917\u094b\u0902\u0926 \u092e\u093f\u0936\u094d\u0930\u0923 \u0932\u093e\u0917\u0942 \u0915\u0930\u0947\u0902\u0964<\/li>\n<li>\u0905\u0928\u093e\u0935\u0936\u094d\u092f\u0915 \u090f\u0921\u093f\u091f\u093f\u0935\u094d\u0938 \u0914\u0930 \u0930\u0938\u093e\u092f\u0928\u094b\u0902 \u0915\u093e \u0909\u0928\u094d\u092e\u0942\u0932\u0928, \u091c\u0948\u0938\u0947 \u091a\u093f\u092a\u091a\u093f\u092a\u093e\u0939\u091f \u092c\u095d\u093e\u0928\u0947 \u0935\u093e\u0932\u0947, \u091f\u0948\u0915\u093f\u092b\u093e\u092f\u0930, \u0938\u093e\u092e\u0917\u094d\u0930\u0940 \u092a\u094d\u0930\u0924\u093f\u0938\u094d\u0925\u093e\u092a\u0928, \u0906\u0926\u093f \u091c\u094b \u0926\u093e\u0935\u0947 \u0915\u0947 \u0938\u093e\u0925 \u0926\u093f\u092f\u0947 \u091c\u093e\u0924\u0947 \u0939\u0948\u0902\u0964<\/li>\n<\/ul>\n<p>\u0939\u092e\u0947\u0902 \u092f\u0939 \u0938\u092e\u091d\u0928\u093e \u091a\u093e\u0939\u093f\u090f \u0915\u093f \u092f\u0926\u093f \u0939\u092e \u2018\u2018\u0910\u0938\u0947\u00a0 Adjustment \u0930\u0938\u093e\u092f\u0928\u094b\u0902 \u0914\u0930 \u090f\u0921\u093f\u091f\u093f\u0935\u094d\u0938 \u0915\u094b \u091a\u0941\u0928\u0924\u0947 \u0939\u0948\u0902 \u0924\u094b \u092e\u093e\u0928\u0915 \u092a\u0948\u0930\u093e\u092e\u0940\u091f\u0930 \u0915\u092d\u0940 \u0939\u093e\u0938\u093f\u0932 \u0928\u0939\u0940\u0902 \u0915\u093f\u090f \u091c\u093e \u0938\u0915\u0924\u0947 \u0939\u0948\u0902\u0964 \u0935\u093f\u091c\u094d\u091e\u093e\u0928 \u0909\u0938 \u0924\u0930\u0939 \u0938\u0947 \u0915\u093e\u092e \u0928\u0939\u0940\u0902 \u0915\u0930\u0924\u093e \u0939\u0948, \u092d\u0932\u0947 \u0939\u0940 \u0939\u092e \u0907\u0938 \u0924\u0930\u0939 \u0915\u0947 \u0905\u0938\u094d\u0925\u093e\u092f\u0940 \u0915\u093e\u0930\u094d\u092f\u094b\u0902 \u0915\u0947 \u0932\u093f\u090f \u091c\u094b \u092d\u0940 \u0938\u094d\u092a\u0937\u094d\u091f\u0940\u0915\u0930\u0923 \u0916\u094b\u091c \u0932\u0947\u0902\u0964<\/p>\n<p>\u092f\u0926\u093f \u0939\u092e\u093e\u0930\u0947 \u092a\u093e\u0938 \u0930\u0947\u091c\u093f\u0928 \u0915\u0947 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u0915\u0947 \u0926\u094c\u0930\u093e\u0928 \u0909\u091a\u093f\u0924 \u0909\u0924\u094d\u092a\u094d\u0930\u0947\u0930\u0915 \u0914\u0930 \u092c\u092b\u0930 \u0930\u0938\u093e\u092f\u0928 \u0939\u0948\u0902, \u0924\u094b \u0935\u093e\u0923\u093f\u091c\u094d\u092f\u093f\u0915 \u0917\u094d\u0930\u0947\u0921 \u0930\u093e\u0932 \u0915\u094b \u092a\u0942\u0930\u094d\u0923 \u0915\u094d\u092f\u0942\u0930\u093f\u0902\u0917 \u0915\u0947 \u0932\u093f\u090f \u0939\u093e\u0930\u094d\u0921\u0928\u0930 \u0915\u0940 \u0906\u0935\u0936\u094d\u092f\u0915\u0924\u093e \u0928\u0939\u0940\u0902 \u0939\u094b\u0924\u0940 \u0939\u0948\u0964 \u0939\u093e\u0932\u093e\u0902\u0915\u093f \u0939\u093e\u0930\u094d\u0921\u0928\u0930 \u0915\u0947 \u092c\u093f\u0928\u093e \u0939\u094b\u091f \u092a\u094d\u0930\u0947\u0938\u093f\u0902\u0917 \u0915\u093e \u0905\u092d\u094d\u092f\u093e\u0938 \u0905\u092c \u0915\u0941\u091b \u0907\u0915\u093e\u0907\u092f\u094b\u0902 \u092e\u0947\u0902 \u0915\u093f\u092f\u093e \u091c\u093e\u0924\u093e \u0939\u0948, \u0935\u0930\u094d\u0924\u092e\u093e\u0928 \u0905\u092d\u094d\u092f\u093e\u0938 (\u092e\u0941\u0916\u094d\u092f \u0930\u0942\u092a \u0938\u0947 procure \u0915\u0947 \u0921\u0930 \u0915\u0947 \u0915\u093e\u0930\u0923) \u0909\u0924\u094d\u092a\u093e\u0926\u0928 \u0915\u0947 \u092c\u093e\u0926 \u0917\u094d\u0932\u0942 \u0914\u0930 \u0907\u0938\u0915\u0940 wet strenght \u0917\u0941\u0923\u094b\u0902 \u0915\u093e \u092a\u0942\u0930\u094d\u0923 curing \u0938\u0941\u0928\u093f\u0936\u094d\u091a\u093f\u0924 \u0928\u0939\u0940\u0902 \u0915\u0930\u0924\u093e \u0939\u0948\u0964<\/p>\n<hr \/>\n<hr \/>\n<p>The entire glue-mixing operation should be brought down to just \u2013<br \/>\nResin + Extender = Good quality glue<\/p>\n<p>This requires standardisation of resin making and its techniques. Once it is mastered by factories, our plywood manufacturing can be effectively made defect-free and stress-free.<\/p>\n<p>Under this standardisation initiative, glue mixing for all resins used in commercial\/MR\/BWR\/BWP products shall be made into one single format, as below:<\/p>\n<p>Resin:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0100 PBW (parts by weight)<br \/>\npH:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 7.5 \u00b1 0.2 (Commercial \/ MR); 9 + (PF\/ MPF \/ MF)<br \/>\nWater Tolerance:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0Doesn&#8217;t apply (As long as the resin flows &amp; is spreadable)<br \/>\nGlue Line Treatments:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0As recommended by chemical supplier<br \/>\nExtender (Maida\/Flour):\u00a0 \u00a0 \u00a0 25 to 35 PBW<br \/>\nCore veneer MC:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a012 to 18%<br \/>\nGlue spread:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a030 to 33 GSF (grams per square foot, including wastage)<br \/>\nPrepress Time:\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a030 minutes (pressure equal to or above hot press pressure)<br \/>\nHot pressing Temperature:\u00a0 120 deg C for Commercial\/MR; 140* deg C for BWR\/BWP<br \/>\nPost hot press conditioning: As needed based on RH (relative humidity) of selling market<\/p>\n<p>*PF resins can be made to cure at faster rates at this temperature, or cure at same rate at lesser temperature (120 deg C) with standard time of curing, using appropriate catalysts.<\/p>\n<hr \/>\n<hr \/>\n<p>The above standardisation is practically achievable in Indian conditions across all our climatic zones (a couple of factories are already into this standardisation &amp; stress-free manufacturing), and factories can be made defect-free with very less rejects \/ lower-grades. It is up to each manufacturer to arrive at these standards of plywood manufacturing systems by adapting quickly to emerging technical trends.<\/p>\n<p>Our countrymen are well-known to adapt to changing needs and mindset very soon. It is wished that we continue in our success of quick learning &amp; adaptability for better overall efficiency (cost, quality &amp; quantity) in our plywood manufacturing sector too. Jai Hind!<\/p>\n<p>\u0909\u092a\u0930\u094b\u0915\u094d\u0924 \u092e\u093e\u0928\u0915\u0940\u0915\u0930\u0923 \u092d\u093e\u0930\u0924\u0940\u092f \u092a\u0930\u093f\u0938\u094d\u0925\u093f\u0924\u093f\u092f\u094b\u0902 \u092e\u0947\u0902 \u0939\u092e\u093e\u0930\u0947 \u0938\u092d\u0940 \u091c\u0932\u0935\u093e\u092f\u0941 \u0915\u094d\u0937\u0947\u0924\u094d\u0930\u094b\u0902 \u092e\u0947\u0902 \u0935\u094d\u092f\u093e\u0935\u0939\u093e\u0930\u093f\u0915 \u0930\u0942\u092a \u0938\u0947 \u092a\u094d\u0930\u093e\u092a\u094d\u0924 \u0915\u0930\u0928\u0947 \u092f\u094b\u0917\u094d\u092f \u0939\u0948 (\u0915\u0941\u091b \u0915\u093e\u0930\u0916\u093e\u0928\u0947 \u092a\u0939\u0932\u0947 \u0938\u0947 \u0939\u0940 \u0907\u0938 \u092e\u093e\u0928\u0915\u0940\u0915\u0930\u0923 \u0914\u0930 \u0924\u0928\u093e\u0935 \u092e\u0941\u0915\u094d\u0924 \u0935\u093f\u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u092e\u0947\u0902 \u0939\u0948\u0902), \u0914\u0930 \u0915\u093e\u0930\u0916\u093e\u0928\u094b\u0902 \u0915\u094b \u092c\u0939\u0941\u0924 \u0915\u092e \u0930\u093f\u091c\u0947\u0915\u094d\u0938\u0928\/\u0928\u093f\u092e\u094d\u0928 \u0917\u094d\u0930\u0947\u0921 \u0915\u0947 \u0938\u093e\u0925 \u0926\u094b\u0937 \u092e\u0941\u0915\u094d\u0924 \u092c\u0928\u093e\u092f\u093e \u091c\u093e \u0938\u0915\u0924\u093e \u0939\u0948\u0964 \u092f\u0939 \u092a\u094d\u0930\u0924\u094d\u092f\u0947\u0915 \u0928\u093f\u0930\u094d\u092e\u093e\u0924\u093e \u092a\u0930 \u0928\u093f\u0930\u094d\u092d\u0930 \u0915\u0930\u0924\u093e \u0939\u0948 \u0915\u093f \u0935\u0939 \u0909\u092d\u0930\u0924\u0947 \u0939\u0941\u090f \u0924\u0915\u0928\u0940\u0915\u0940 \u0930\u0941\u091d\u093e\u0928\u094b\u0902 \u0915\u094b \u0936\u0940\u0918\u094d\u0930\u0924\u093e \u0938\u0947 \u0905\u092a\u0928\u093e\u0924\u0947 \u0939\u0941\u090f \u092a\u094d\u0932\u093e\u0908\u0935\u0941\u0921 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u092a\u094d\u0930\u0923\u093e\u0932\u093f\u092f\u094b\u0902 \u0915\u0947 \u0907\u0928 \u092e\u093e\u0928\u0915\u094b\u0902 \u092a\u0930 \u092a\u0939\u0941\u0902\u091a\u0947\u0964<\/p>\n<p>\u0939\u092e\u093e\u0930\u0947 \u0926\u0947\u0936\u0935\u093e\u0938\u0940 \u092c\u0939\u0941\u0924 \u091c\u0932\u094d\u0926 \u092c\u0926\u0932\u0924\u0940 \u091c\u0930\u0942\u0930\u0924\u094b\u0902 \u0914\u0930 \u092e\u093e\u0928\u0938\u093f\u0915\u0924\u093e \u0915\u0947 \u0905\u0928\u0941\u0915\u0942\u0932 \u0939\u094b\u0928\u0947 \u0915\u0947 \u0932\u093f\u090f \u091c\u093e\u0928\u0947 \u091c\u093e\u0924\u0947 \u0939\u0948\u0902\u0964 \u092f\u0939 \u0915\u093e\u092e\u0928\u093e \u0915\u0940 \u091c\u093e\u0924\u0940 \u0939\u0948 \u0915\u093f \u0939\u092e \u0905\u092a\u0928\u0947 \u092a\u094d\u0932\u093e\u0908\u0935\u0941\u0921 \u0928\u093f\u0930\u094d\u092e\u093e\u0923 \u0915\u094d\u0937\u0947\u0924\u094d\u0930 \u092e\u0947\u0902 \u092d\u0940 \u092c\u0947\u0939\u0924\u0930 \u0938\u092e\u0917\u094d\u0930 \u0926\u0915\u094d\u0937\u0924\u093e (\u0932\u093e\u0917\u0924, \u0917\u0941\u0923\u0935\u0924\u094d\u0924\u093e \u0914\u0930 \u092e\u093e\u0924\u094d\u0930\u093e) \u0915\u0947 \u0932\u093f\u090f \u0924\u094d\u0935\u0930\u093f\u0924 \u0938\u0940\u0916\u0928\u0947 \u0914\u0930 \u0905\u0928\u0941\u0915\u0942\u0932\u0928 \u0915\u094d\u0937\u092e\u0924\u093e \u0915\u0940 \u0905\u092a\u0928\u0940 \u0938\u092b\u0932\u0924\u093e \u0915\u094b \u091c\u093e\u0930\u0940 \u0930\u0916\u0947\u0902\u0964 \u091c\u092f \u0939\u093f\u0928\u094d\u0926!<\/p>\n<hr \/>\n<hr \/>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-26412 aligncenter\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan.jpg\" alt=\"\" width=\"755\" height=\"239\" srcset=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan.jpg 1733w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan-300x95.jpg 300w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan-1024x324.jpg 1024w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan-768x243.jpg 768w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan-1536x487.jpg 1536w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan-18x6.jpg 18w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/02\/vaidyanathan-600x190.jpg 600w\" sizes=\"auto, (max-width: 755px) 100vw, 755px\" \/><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Moving towards defect-free plywood manufacturing in India Post Covid19, the Indian plywood manufacturing sector is facing disturbances in quality timber, consistency in technical inputs on the floor, and random decisions by semi-experienced technical personnel. Such situations create a lot of pressure on the managements to reduce rejects, improve cost efficiency, and improve product quality in [&hellip;]<\/p>","protected":false},"author":1,"featured_media":25860,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2524],"tags":[540,541,2591,2209,603,2514,538,2589,2590,1123,1487,2594,1289,167,91,2362,2593,2592,1408,1011,1121],"class_list":["post-27475","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-april-articles-2022","tag-adhesive","tag-chemical","tag-defectfreeplywood","tag-economical","tag-economy","tag-energy","tag-glue","tag-gluemix","tag-hotpress","tag-indian-plywood","tag-manufacturing","tag-moisture","tag-money","tag-ply","tag-plywood","tag-research","tag-resin","tag-resources","tag-scientist","tag-veneers","tag-wooden"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Time to standardise Glue-Mix Charts across all forms of plywood hot-pressing in India - PLY INSIGHT<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/plyinsight.com\/hi\/time-to-standardise-glue-mix-charts-across-all-forms-of-plywood-hot-pressing-in-india\/\" \/>\n<meta property=\"og:locale\" content=\"hi_IN\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Time to standardise Glue-Mix Charts across all forms of plywood hot-pressing in India - PLY INSIGHT\" \/>\n<meta property=\"og:description\" content=\"Moving towards defect-free plywood manufacturing in India Post Covid19, the Indian plywood manufacturing sector is facing disturbances in quality timber, consistency in technical inputs on the floor, and random decisions by semi-experienced technical personnel. 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