{"id":46970,"date":"2025-01-08T17:33:57","date_gmt":"2025-01-08T12:03:57","guid":{"rendered":"https:\/\/plyinsight.com\/?p=46970"},"modified":"2025-01-13T10:36:58","modified_gmt":"2025-01-13T05:06:58","slug":"qcos-impact-and-challenges","status":"publish","type":"post","link":"https:\/\/plyinsight.com\/hi\/qcos-impact-and-challenges\/","title":{"rendered":"QCO \u0915\u093e \u0905\u0938\u0930 \u0914\u0930 \u091a\u0941\u0928\u094c\u0924\u093f\u092f\u093e\u0902"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><div class=\"vc_row wpb_row\"><div class=\"wpb_column column_container col-sm-12\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><span style=\"color: #000000;\"><em>QCO is bringing a big opportunity for the wood industry, with lot a lot of challenges. Whenever there is such big changes it impacts the basic nature of both business and industry. <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>What are the changes that QCO will bring? What will be its impact? How will it be dealt with? Such questions are arising in the mind of every industrialist. <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>For example, what will be the benefit of QCO to the industry? How can industrialists turn QCO into an opportunity for themselves? Till now BIS was voluntary in the wood industry. Now it is mandatory. <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>What changes will be required for the industrialists who already have a license? <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>What preparations is needed for, who will now join BIS? How important is having your own laboratory for testing samples? <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>What is the purpose and benefits of a cluster laboratory? The biggest challenge in QCO is how and what should be the setup of the laboratory? <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>How much is the subsidy in the cluster laboratory? <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>How much the production cost will increase with the implementation of the standard? <\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><em>In this article, Vaidyanathan Hariharan, Tries to find answers to these questions.<\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>What are the benefits of QCO to the industry\/what changes will be seen in the industry?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">The Quality Control Orders envisioned by the Department for Promotion of Industry &amp; Internal Trade (DPIIT), Ministry of Commerce &amp; Industries (MOCI), Govt of India, have the following main functionalities:<\/span><\/p>\n<ul>\n<li><span style=\"color: #000000;\">Regulate unscrupulous, and uncontrolled imports and dumping of consumer goods into India.<\/span><\/li>\n<li><span style=\"color: #000000;\">Ensure that consumers get the best available products &amp; services.<\/span><\/li>\n<li><span style=\"color: #000000;\">Ensure balance of trade and manufacturing competitiveness.<\/span><\/li>\n<li><span style=\"color: #000000;\">Ensure that local MSMEs have a fair platform for quality, quantity and competitiveness.<\/span><\/li>\n<li><span style=\"color: #000000;\">Improve the overall discipline and quality of products and services.<\/span><\/li>\n<li><span style=\"color: #000000;\">Keep India&#8217;s domestic interest higher than all other vested interests.<\/span><\/li>\n<li><span style=\"color: #000000;\">It is also a process of ensuring National Security &amp; National Interest, above all matters.<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #000000;\"><strong>Changes that will be seen in the industry<\/strong><\/span><\/p>\n<ul>\n<li><span style=\"color: #000000;\">If you will not change voluntarily, the governance will be forced to change you, in the National Interests whatsoever.<\/span><\/li>\n<li><span style=\"color: #000000;\">Industry will, knowingly or unknowingly, become quality-conscious, consumer-centric, and more organized.<\/span><\/li>\n<li><span style=\"color: #000000;\">Industry will learn to think &amp; ACT quality \u2013 through improved machinery &amp; equipment renovations\/additions, through improved process-control &amp; SOPs, through improved consumer-centric approach to manufacturing &amp; business.<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #000000;\"><strong>What challenges will the industry face, when QCO is implemented?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">A lot of time has been provided for the industry sectors, to \u201cadapt\u201d, \u201ccontemplate\u201d, \u201creorganize\u201d, plan, and strategize the upcoming QCOs, across all the sectors. Additional extensions have also been provided wherever appropriate. The industry has to make a habit of being self-updated with governance requirements and support the Country&#8217;s interests.<\/span><\/p>\n<p><span style=\"color: #000000;\">At present, Industry needs to update themselves with latest BIS Standards documents relating to their scope of manufactured products. And plan to procure required equipment, and laboratory setup in order to ready themselves, on time, for the QCO implementation.<\/span><\/p>\n<p><span style=\"color: #000000;\">The immediate challenges are more an opportunity, and provides a golden platform for the industry to improve and grow with quality, consistency, and competitiveness.<\/span><\/p>\n<p><span style=\"color: #000000;\">The minor infrastructural changes must be seen as an opportunity to enhance themselves with pride and confidence. Future will be decided based on adaptability of industry to changes &amp; quality\/technology challenges.<\/span><\/p>\n<p><span style=\"color: #000000;\">On a financial basis, laboratory setup for IS:303, IS:1659, IS:710, IS:2202, IS:4990 will take h8-10L of investments for BIS equipment &amp; glassware, plus 18&#8217;x18&#8242; laboratory setup.<\/span><\/p>\n<p><span style=\"color: #000000;\">For IS: 710 &amp; IS: 4990, there is a mandatory need to establish Vacuum Pressure Treatment (VPT) equipment &amp; loading\/unloading infrastructure, with sufficient sheet output capacity. The following equipment and machinery will be of good support and benefits to the manufacturers. Number of installations may depend on productivity &amp; production capacity.<\/span><\/p>\n<p><span style=\"color: #000000;\">For a 600 sheets-per 24 hours production schedule, VPT chamber will require around j20L with complete accessories, railings &amp; cages. Good quality, vertical, hydraulic, high-shear mixer of 400L drum capacity would cost around h3L. Good quality, consistent spreading, 4&#8242; glue spreader compatible for thick-glue spreading will cost around h4.5 to 6L. These are some of the critical infrastructures for ensuring quality &amp; quantity.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>What preparations\/changes will the industries (who have licenses) have to make?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">Explained already, as above. We must realize that the QCO makes BIS Standards for the listed products as Mandatory. Earlier, BIS Standards were voluntary. Hereafter, the Standards and their conformities are mandatory procedure in manufacturing &amp; supply of goods listed under the QCO.<\/span><\/p>\n<p><span style=\"color: #000000;\">In view of this fact, all Production Manuals pertaining to individual licenses shall be perfectly maintained, batchwise.Internal testing &amp; data-reporting will become a daily routine hereafter. So, we must have the required personnel for enabling this in a disciplined manner. The laboratory must be managed by a mature Quality Control (QC) person(s), in order to strictly maintain daily, batchwise Production Manual records and entries, with real-time Test Data.<\/span><\/p>\n<p><a href=\"https:\/\/vibrantbuildcon.com\/contact-us\/\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-47024 \" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2025\/01\/Vibrant-Banner-For-GIF-YASH-1.gif\" alt=\"Vibrant Buildcon\" width=\"1395\" height=\"160\" \/><\/a><\/p>\n<p><span style=\"color: #000000;\">Maintaining a good QC laboratory with 2 personnel will require a monthly salary expenditure of around 60K (Good QC + Help).<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Rough calculation of expenses:<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">Laboratory salaries &amp; wages: 60,000 x 12 = 7,20,000\/-<\/span><\/p>\n<p><span style=\"color: #000000;\">Glassware &amp; Chemicals: 10,000 x 12 = 1,20,000\/-<\/span><\/p>\n<p><span style=\"color: #000000;\">Licensing &amp; others: 1,50,000 per license per year.<\/span><\/p>\n<p><span style=\"color: #000000;\">Other incidental expenses: 75,000 per license per year.<\/span><\/p>\n<p><span style=\"color: #000000;\">TOTAL: 10,65,000\/- [Lab salaries &amp; wages will be distributed if more than one license exists]<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>What preparations are required, who want to join BIS now?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">Ans: As mentioned above, a laboratory with all necessary equipment, tools &amp; fixtures, complying with BIS norms for such set-up, shall be required initially, before applying for the BIS Licenses. Factories must make a detailed check-list of these infrastructures, and plan with patience and discipline.<\/span><\/p>\n<p><span style=\"color: #000000;\">Rushing &amp; Panicking will lead to excess investments, costs and unnecessary financial losses, as well as time delay.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>PLAN \u2013 DELEGATE \u2013 IMPLEMENT \u2013 PRACTICE<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Does help of experts needed? Or, the newcomers can do it themselves?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">Yes, help of experts\/advisors cannot be avoided in such matters of discipline and precision.<\/span><\/p>\n<p><span style=\"color: #000000;\">More money &amp; time will be lost, if factories are not guided properly.<\/span><\/p>\n<p><span style=\"color: #000000;\">Choosing the correct advisor\/expert, is very critical to timely &amp; economical implementation of BIS Licenses.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Is our own laboratory necessary? What is the purpose of a cluster laboratory? How can it be prepared?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">The benefit of Cluster laboratories may be effectively used. But, care should be taken not to overload the cluster laboratory. If overload is observed, BIS officials may instruct to disintegrate the cluster laboratory and reduce the cluster size.<\/span><\/p>\n<p><span style=\"color: #000000;\">It is best to have 1 cluster laboratory, for every 5-6 hot-press lines.<\/span><\/p>\n<p><span style=\"color: #000000;\">Instead of considering on the basis of number of factories, it is always better to consider cluster laboratories on the basis of number of hot-press lines they can handle.<\/span><\/p>\n<p><span style=\"color: #000000;\">Because, after the QCO implementation, work will be hectic and time consuming in these laboratories. Appropriate number of personnel will also be required to be placed for timely delivery of work and testing.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>How much is the govt subsidy in these labs? What are the other subsidies (Fees etc.)?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">At present, there is no proposed subsidy in cluster laboratories. As per Gazette notification 08.03.24, there is a concession of 80 % for micro industries and 50 % for small industries, in yearly marking fees upto 31.05.26.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>How much will the cost of production of these new industries increase on the finished product\/how will they reimburse it?<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">For a 500 sheets per day manufacturing Unit, the approximate costs of operation (excluding costs of additional material\/process inputs) per license, on 18mm basis would be \u2013 0.25 paise per sqft. Higher the productivity, lower the unit Licensing costs.<\/span><\/p>\n<p><span style=\"color: #000000;\">One thing is for sure. Only those factories that focus on productivity enhancements, along with Quality enhancements and consistency, will be able to compensate for the additional costs of maintaining BIS Licenses, and catering to Quality &amp; Quantity.<\/span><\/p>\n<hr \/>\n<p style=\"text-align: center;\"><span style=\"color: #ff0000;\"><strong>\u00a0<\/strong><strong>\ud83d\udc47 Please Note\u00a0<\/strong><strong>\ud83d\udc47<\/strong><\/span><\/p>\n<p style=\"text-align: center;\"><span style=\"color: #ff0000;\"><strong>Thank you for reading our article!<\/strong><\/span><\/p>\n<p style=\"text-align: center;\"><span style=\"color: #ff0000;\"><strong>If you don&#8217;t received industries updates, News &amp; our daily articles<\/strong><\/span><\/p>\n<p style=\"text-align: center;\"><span style=\"color: #ff0000;\"><strong>please Whatsapp your Wapp No. or V Card on 8278298592, your number will be added in our broadcasting list.<\/strong><\/span><\/p>\n<hr \/>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div><div class=\"vc_row wpb_row\"><div class=\"wpb_column column_container col-sm-12\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<a href=\"https:\/\/plyinsight.com\/placement-offered\/\" target=\"_blank\" class=\"vc_single_image-wrapper   vc_box_border_grey\"><img loading=\"lazy\" decoding=\"async\" width=\"1440\" height=\"308\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered.jpg\" class=\"vc_single_image-img attachment-full\" alt=\"\" title=\"Placement Offered\" srcset=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered.jpg 1440w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered-300x64.jpg 300w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered-1024x219.jpg 1024w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered-768x164.jpg 768w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered-18x4.jpg 18w, https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/12\/Placement-Offered-600x128.jpg 600w\" sizes=\"auto, (max-width: 1440px) 100vw, 1440px\" \/><\/a>\n\t\t<\/figure>\n\t<\/div>\n<\/div><\/div><\/div><\/div><div class=\"vc_row wpb_row\"><div class=\"wpb_column column_container col-sm-12\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_raw_code wpb_raw_html wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<html>\n<head>\n<\/head>\n<body>\n  <marquee behavior=\"scrolling\" direction=\"left\" scrollamount=\"3\" seamless>\n    <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/10\/Logos-2.png\" width=\"800\" height=\"600\" alt=\"Natural\" \/>\n <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/plyinsight.com\/wp-content\/uploads\/2022\/10\/Logos-2.png\" width=\"800\" height=\"600\" alt=\"Natural\" \/>\n  <\/marquee>\n<\/body>\n<\/html>\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"QCO is bringing a big opportunity for the wood industry, with lot a lot of challenges. Whenever there is such big changes it impacts the basic nature of both business and industry. What are the changes that QCO will bring? What will be its impact? How will it be dealt with? Such questions are arising [...]","protected":false},"author":1,"featured_media":46984,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[8722],"tags":[8744,2904,8745,8448,449,7915,5821,7653,1490,8746,6662,489],"class_list":["post-46970","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-january-articles-2025","tag-benefits","tag-bis","tag-challenge-in-qco","tag-implemented","tag-industry","tag-laboratory","tag-licenses","tag-mandatory","tag-msmes","tag-preparations","tag-qcos","tag-wood-industry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>QCO\u2019s impact and challenges - PLY INSIGHT<\/title>\n<meta name=\"description\" content=\"Explained already, as above. We must realize that the QCO makes BIS Standards for the listed products as Mandatory. 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